OPERA GUARD
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PERFECT EXECUTION ON THE SHOP FLOOR

Artificial Intelligence to ensure every operation is executed correctly.
Intelligent monitoring system powered by computer vision and AI, capable of detecting operational bypasses, validating the correct task sequence, and preventing human errors in real time.
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A new intelligence layer over the production process
OPERA GUARD acts as a digital guardian of industrial operations, monitoring every step of the process in real time.

Bypass Detection

Automatically identifies skipped or non-standard steps, reducing risks and rework.

Correct Sequence Validation

Ensures execution strictly follows the sequence defined by Engineering standards.

Intelligent Traceability

Records visual evidence and critical operational events,supporting audits, investigations, and continuous improvement.

Human Error Prevention

Acts preventively by identifying deviations before they become defects or quality losses.

How OPERA GUARD works in practice
Step 01
Operation Capture
Cameras monitor task execution in real time, without physical contact.
Step 02
Operational Standard
Engineering defines the correct sequence and acceptance criteria for the operation.
Step 03
AI-Based Analysis
Computer vision compares real execution against the expected standard.
Step 04
Decision & Alert
Deviations are identified immediately, before defects occur.
Step 05
Recording & Evidence*
Relevant events are recorded to ensure traceability and support analysis.
OPERA GUARD Applications
Manual Assembly
Manual operations with critical sequences.

Where it applies
Manual assembly stations with multiple execution steps.

Risk eliminated
Operational bypass and skipped steps.

Value generated
Reduced rework, defects, and quality losses.

Automation with Human Intervention
Where humans and machines share the process.

Where it applies
Automated stations with mandatory manual actions.

Risk eliminated
Actions performed outside the correct timing or sequence.

Value generated
Improved cycle reliability and process stability.

Operator Self-Inspection
Ensuring inspection tasks were actually performed.

Where it applies
Visual inspections, markings, and operator checks.

Risk eliminated
Declared but unperformed self-inspection.

Value generated
Auditable evidence of execution.

Critical Processes
Where execution order defines final quality.

Where it applies
Processes with mandatory execution sequence.

Risk eliminated
Hidden or latent failure.

Value generated
Brand protection and risk mitigation.

Operational Traceability
Reliable visual evidence of execution.

Where it applies
Auditable and regulated environments.

Risk eliminated
Lack of execution evidence.

Value generated
Support for audits, investigations, and continuous improvement.

OPERA GUARD Differentials
Real Execution Validation
Ensures operations are performed according to defined standards, eliminating reliance on manual records or delayed inspections.
Preventive Action at the Source
Acts during task execution, reducing rework, quality losses, and hidden costs before they occur.
Engineering in Control
Operational standards are defined, validated, and adjusted by Engineering, without dependence on complex, closed, or costly solutions.
Auditable Visual Evidence
Each relevant event generates real visual evidence, ensuring reliable traceability for audits and analysis.
Lean and Scalable Architecture
Simple, progressive, and cost-efficient infrastructure, positioning OPERA GUARD as a more accessible alternative to traditional market solutions.

Success Cases

Real comparison between standard-compliant execution and deviation scenarios, demonstrating OPERA GUARD’s action directly at the source of failure.

Validated Standard Execution
Video showing the operation executed according to the engineering-defined standard.

(Correct execution, no deviations)
The operator follows the correct activity sequence, validating execution according to the expected standard.
Operational Deviation Detected
Video showing an operation with a skipped step (operational bypass), clearly evidencing execution failure.

The system detects the deviation in real time.
OPERA GUARD detects the sequence break and acts preventively before the defect propagates.

About Us

OPERA GUARD was born from real industrial experience, created by those who lived the challenges of execution on the shop floor — not in a laboratory.

MaxProd Soluções Empresariais Company responsible for OPERA GUARD development

From the Factory Floor to Artificial Intelligence

OPERA GUARD was created by Marcelo Gonçalves, an engineer with over 15 years of experience in continuous improvement, quality, supply chain, and production.

  • Hands-on experience on the shop floor
  • Direct involvement with Quality Engineering
  • Audits, suppliers, and critical processes
  • Focus on results, efficiency, and loss reduction

This is not a generic AI solution. It is engineering applied to operational execution.